PP Cut-to-Size Packaging Panels are extruded corrugated polypropylene sheets converted to specified dimensions for industrial packaging, partition layers, and internal product protection. Featuring a twin-wall structure, these panels provide a lightweight, rigid solution for layer pads, dividers, box liners, and base protection. Finished dimensions, corner cut-outs, and crease positions can be processed according to technical drawings, physical samples, or dimensional data.
Key Features
Custom Cut-to-Size Format: Length and width are manufactured to specified dimensions, reducing the need for secondary on-site cutting.
Twin-Wall Corrugated Structure: Internal vertical ribs provide a balance of rigidity and weight, supporting structural stability while maintaining a lightweight panel format.
Polypropylene (PP) Material: Provides chemical resistance, moisture tolerance, and a clean surface suitable for industrial environments and routine cleaning.
Flat and Stable Supply: Delivered as flat panels designed for efficient stacking, storage, and assembly.
Applications
Layer Pads (Slip Sheets): Used between stacked goods on pallets to help distribute loads across product layers and reduce movement during transit.
Box & Container Dividers: Organizes components, parts, or products inside outer packaging to help reduce contact and surface scratching.
Box Liners & Protectors: Serves as internal sleeve liners or bottom protection panels for heavy or sensitive industrial goods.
Bottom Protection: Used between the packaged product and the supporting package base where an additional PP panel is required.
Industrial Packaging: Suitable for components, assemblies, parts, and other industrial products that require organized internal separation or surface protection.
Specifications
|
Parameter |
Reference Specification |
|
Material |
Polypropylene (PP) |
|
Panel Structure |
Corrugated / Twin-Wall (Hollow Sheet) |
|
Thickness |
2 – 12 mm |
|
Grammage (Weight) |
250 – 2500 g/m², matched with thickness for structural requirements |
|
Panel Width |
50 – 2400 mm |
|
Panel Length |
Up to 3000 mm; longer dimensions up to 6000 mm available subject to transport verification |
|
Panel Format |
Flat cut-to-size panel |
|
Panel Shape |
Rectangular or specified profile |
|
Surface Finish |
Smooth / Matt |
|
Processing |
Cutting, cut-outs, slotting, and creasing |
|
Application |
Industrial and reusable packaging |
Cut-to-Size Customization
Panel Size: Length and width are specified according to the finished packaging structure. The required quantity should be provided with the dimensional information.
Cut-Outs: Openings and internal cut-outs can be specified when the panel needs to accommodate handles, fittings, or other packaging components.
Crease Lines: Crease positions can be defined for panels that require folding during assembly. Line locations should be shown on the drawing or sample.
Drawing Reference: A technical drawing, physical sample, or clear dimensional data provides the basis for confirming panel geometry before production.
Material & Panel Construction
Corrugated PP Sheet: The panels are converted from PP corrugated sheet with two outer surfaces and an internal rib structure. This construction provides a flat panel suitable for packaging separation and protection.
Thickness & Grammage Selection: Thickness and grammage should be considered together with panel dimensions, packaging layout, and required rigidity. Smaller panels may use lower grammage material, while larger protection panels or heavier-load applications may require greater thickness and higher density.
Panel Orientation: For applications involving folding or creasing, the panel layout should identify the required fold direction and crease positions before production.
Quality Control
Dimension Check: Finished length and width are checked against the confirmed production dimensions.
Thickness & Weight Check: Panel thickness and grammage are checked against specified values to maintain consistency and the required rigidity during production.
Edge Check: Cut edges are inspected for clean processing and visible edge irregularities.
Surface Check: Panel surfaces are inspected for visible marks, contamination, and processing irregularities before packing.
Order Information
Provide the required panel length, width, thickness, grammage or application load requirement, quantity, and application for quotation. Drawings or samples should be included when the panels contain cut-outs, openings, crease lines, or non-standard profiles. For repeat packaging programs, the confirmed specification can be retained as the production reference for subsequent orders.
FAQ
Q: What thicknesses and grammages are available for these panels?
A: Reference thicknesses range from 2 to 12 mm, with corresponding grammages from 250 to 2500 g/m². Selection depends on panel dimensions, packaging structure, and required rigidity.
Q: What panel sizes can be produced?
A: Reference widths range from 50 to 2400 mm, with standard cut lengths up to 3000 mm. Longer dimensions up to 6000 mm may be available for special handling, subject to production and transport requirements. Final dimensions are confirmed according to the required packaging structure and logistics limits.
Q: Can panels be made from a drawing or sample?
A: Yes. Drawings, samples, or dimensional data can be used to confirm panel size, profile, cut-outs, and crease positions.
Q: Can custom cut-outs be included?
A: Yes. Openings and cut-outs can be specified with their dimensions and positions on the drawing or other dimensional reference.
Q: What information is required for quotation?
A: Panel length, width, thickness or grammage, quantity, and application are the main requirements. A drawing or sample is useful for panels with additional processing.
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